AI-Guided Troubleshooting & Root Cause Analysis
Elevate your team’s expertise instantly and improve production efficiency with AI-powered troubleshooting and root cause analysis
MAJiK's AI Root Cause Analysis Tool is a catalyst for building expertise on your production floor. Early customer feedback is that it's like instantly endowing your operators and supervisors with an additional 1-2 years of experience. That can get bumped up to 5 years of experience when the AI is trained with initial fine-tuning from your specific SOPs and manuals.
One MAJiK client shared a compelling example: When an unusual downtime issue recurred after several months, the potential for an overnight shutdown loomed. The first occurrence of the downtime issue happened during the day shift, with the factory maintenance team on-site. When this issue surfaced again after four months, it was during a night shift with no maintenance staff available and no operators who remembered the previous incident. Thanks to the AI tool's guidance, based on its earlier learning, the night shift team was able to quickly address the issue and prevent an extended overnight shutdown.
Implement MAJiK AI Root Cause Analysis to get the following benefits:
Rapid Skill Acquisition equips employees with the equivalent of additional years of operational experience
Memory-Like Recall means our system remembers and suggests solutions for infrequent issues, preventing extended downtimes
Customized AI Guidance provides troubleshooting steps derived from your unique data and SOPs
Operator Empowerment enables immediate, informed decision-making on the factory floor
Adaptive Learning lets the system continually refine recommendations based on feedback and outcomes
Integrated Maintenance Communication escalates maintenance issues directly to the appropriate personnel
SOP Enhancement dynamically updates operational procedures with practical insights on an ongoing basis
OEE Improvement is a direct result of dramatic reduction in downtime and a boost in production efficiency
AI Roote Cause Analysis is a key feature of Visual Factory, part of the MAJiK Visual Manufacturing suite for COntinuous Improvement.
IoT Connect captures real-time equipment data
Visual Workcell captures equipment operator inputs and provides workcell dashboards
Visual Factory analyzes and optimizes production line performance across the factory
Enterprise Connect integrates maintenance, scheduling, and process control systems
Visual Enterprise compares and communicates productivity metrics and best practices across the enterprise
Our Industry 4.0 experts will work with you to define your requirements based on your standard operating procedures, equipment manuals, and historical maintenance records, to define requirements for plant network connectivity, lineside terminals or tablets for operator entry, and heads up displays.
Our quickstart approach will get the MAJiK Suite up and running in weeks not months, fast tracking efficiency gains and ROI and outpacing conventional AI project timelines.